DOWNLOAD JOHN DEERE HITACHI EX750-5 AND EX800H-5 CRAWLER EXCAVATOR SET OF SERVICE TECHNICAL MANUAL

GET THE JOHN DEERE HITACHI EX750-5 AND EX800H-5 CRAWLER EXCAVATOR SET OF SERVICE TECHNICAL MANUAL FOR COMPLETE REPAIR, MAINTENANCE, TROUBLESHOOTING, AND SERVICING INFORMATION. THIS PROFESSIONAL MANUAL PROVIDES DETAILED TECHNICAL DATA, HYDRAULIC SYSTEM PROCEDURES, ELECTRICAL DIAGRAMS, ENGINE SPECIFICATIONS, COMPONENT TESTING, ADJUSTMENT INSTRUCTIONS, AND OVERHAUL GUIDELINES FOR EX750-5 AND EX800H-5 EXCAVATORS. DESIGNED FOR TECHNICIANS, MECHANICS, AND EQUIPMENT OWNERS, THIS SERVICE MANUAL HELPS IMPROVE MACHINE PERFORMANCE, REDUCE DOWNTIME, AND ENSURE ACCURATE REPAIRS WITH FACTORY-LEVEL INSTRUCTIONS.

MODEL COVERED :
EX750-5 AND EX800H-5 CRAWLER EXCAVATOR

MANUAL CONTENTS INCLUDED :
GENERAL INFORMATION
PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING
TIGHTENING
UPPERSTRUCTURE
CAB
COUNTERWEIGHT
PUMP DEVICE
CONTROL VALVE
SWING DEVICE
PILOT VALVE
PILOT SHUT-OFF VALVE
SHOCKLESS VALVE
UNDERCARRIAGE
SWING BEARING
TRAVEL DEVICE
CENTER JOINT
TRACK ADJUSTER
FRONT IDLER
UPPER AND LOWER ROLLER
TRACK
FRONT ATTACHMENT
FRONT ATTACHMENT
CYLINDER
WORKSHOP MANUAL (WORKSHOP_MANUAL)
GENERAL INFORMATION
PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING
TIGHTENING
UPPERSTRUCTURE
CAB
COUNTERWEIGHT
PUMP DEVICE
CONTROL VALVE
SWING DEVICE
PILOT VALVE
PILOT SHUT-OFF VALVE
SHOCKLESS VALVE
UNDERCARRIAGE
SWING BEARING
TRAVEL DEVICE
CENTER JOINT
TRACK ADJUSTER
FRONT IDLER
UPPER AND LOWER ROLLER
TRACK
FRONT ATTACHMENT
FRONT ATTACHMENT
CYLINDER
TROUBLESHOOTING MANUAL (TT162E01)
OPERATIONAL PERFORMANCE TEST
INTRODUCTION
ENGINE TEST
EXCAVATOR TEST
COMPONENT TEST
STANDARD
TROUBLESHOOTING
DIAGNOSING PROCEDURE
COMPONENT LAYOUT
TROUBLESHOOTING A
TROUBLESHOOTING B
TROUBLESHOOTING C
ELECTRICAL SYSTEM INSPECTION
REVISION REQUEST FORM
TECHNICAL MANUAL (T162E00)
GENERAL
SPECIFICATIONS
COMPONENT SPECIFICATIONS
COMPONENT LAYOUT
SYSTEM
CONTROL SYSTEM
HYDRAULIC SYSTEM
ELECTRICAL SYSTEM
COMPONENT OPERATION
PUMP DEVICE
SWING DEVICE
CONTROL VALVE
PILOT VALVE
TRAVEL DEVICE
OTHERS (UPPERSTRUCTURE)
OTHERS (UNDERCARRIAGE)
OPERATIONAL PERFORMANCE TEST
INTRODUCTION
ENGINE TEST
EXCAVATOR TEST
COMPONENT TEST
STANDARD
TROUBLESHOOTING
DIAGNOSING PROCEDURE
COMPONENT LAYOUT
TROUBLESHOOTING A
TROUBLESHOOTING B
TROUBLESHOOTING C
ELECTRICAL SYSTEM INSPECTION
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE: C/W REMOVE/INSTALL DEVICE)
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 1 (SERIAL NO. A)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 2 (SERIAL NO. A)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 1 (SERIAL NO. B)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 2 (SERIAL NO. B)
EX750-5 CAB HARNESS 1
EX750-5 CAB HARNESS 2
EX800H-5 CAB HARNESS 1
EX800H-5 CAB HARNESS 2
EX750-5 EX800H-5 CAB HARNESS 1
EX750-5 EX800H-5 CAB HARNESS 2
EX750-5 EX800H-5 ENGINE HARNESS
EX750-EX800H ENGINE HARNESS
EX750-5 EX800H-5 ENGINE HARNESS
EX750-5 RELAY HARNESS
EX800H-5 RELAY HARNESS
RETURN TO EX750-5, EX800H-5 CONTENTS
EX750-5, EX800H-5 WM
MAINTENANCE MANUAL: RECOMMENDED SERVICE PROGRAM (KO21200)
COVER
INTRODUCTION
MAJOR COMPONENTS PREVENTIVE SERVICE SCHEDULE
HITACHI SCHEDULED DIAGNOSTIC SERVICE
CHECK LISTS FOR PERFORMANCE AND COMPONENTS
RECOMMENDATION OF PREVENTIVE SERVICE TO CUSTOMER
RECOMMENDED PARTS LIST FOR PREVENTIVE SERVICE
OPERATORS MANUAL (EM17C12)
OPERATORS MANUAL (EM17C31)
CONTENTS OVERVIEW
FRONT COVER
INTRODUCTION
INDEX
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON / OFF THE MACHINE
OPERATOR'S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
ASSEMBLING
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
HYDRAULIC BREAKER
INDEX
OPERATORS MANUAL (EM17C51)
WIRING DIAGRAM (TT162E01CIR)
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE: C/W REMOVE/INSTALL DEVICE)
EX750-5 EX800H-5 HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 1 (SERIAL NO. A)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 2 (SERIAL NO. A)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 1 (SERIAL NO. B)
EX750-5 EX800H-5 ELECTRICAL CIRCUIT DIAGRAM 2 (SERIAL NO. B)
EX750-5 CAB HARNESS 1
EX750-5 CAB HARNESS 2
EX800H-5 CAB HARNESS 1
EX800H-5 CAB HARNESS 2
EX750-5 EX800H-5 CAB HARNESS 1
EX750-5 EX800H-5 CAB HARNESS 2
EX750-5 EX800H-5 ENGINE HARNESS
EX750-EX800H ENGINE HARNESS
EX750-5 EX800H-5 ENGINE HARNESS
EX750-5 RELAY HARNESS
EX800H-5 RELAY HARNESS
ASSEMBLY MANUAL (KO17700)
COVER
FOREWORD
BACKHOE FRONT
LOADER FRONT
PRECAUTIONS
WORK PLAN AND PREPARATIONS
ASSEMBLY OF SUPERSTRUCTURE
BACKHOE FRONT MOUNTING PROCEDURE
LOADER FRONT MOUNTING PROCEDURE
EXTENDING AND RETRACTING THE SIDE FRAMES
CHECKS AFTER COMPLETING THE ASSEMBLY
CHECKING MACHINE PERFORMANCE
APPENDIX A. LIFTING DIAGRAMS
APPENDIX B. REFRIGERANT CHARGING
CHECK SHEETS: UT INSPECTION (LOADER FRONT) (KO205L00)
COVER
INTRODUCTION
DISTRIBUTION OF THE INSPECTION SHEET
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC TESTING
INSPECTION PROCEDURE
EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
ULTRA-SONIC EXAMINATION REPORT FOR THE STRUCTURE
LOADER BOOM
LOADER ARM
CHECK SHEETS: VISUAL INSPECTION (BACKHOE FRONT) (KO206B01)
COVER
CHECK SHEETS: VISUAL INSPECTION (LOADER FRONT) (KO206L01)
COVER
INTRODUCTION
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
INSPECTION PROCEDURE
STRUCTURE VISUAL INSPECTION CHECK REPORT
TRACK FRAME
SIDE FRAME
MAIN FRAME
LOADER BOOM
LOADER ARM
LOADER BUCKET
CHECK SHEETS: DAILY AND WEEKLY MAINTENANCE (KO18700)
CHECK SHEETS: MONTHLY MAINTENANCE (KO18800)
COVER
CHECK POINTS
PERIODIC REPLACEMENT OF PARTS
INDEX
50 TO 1250 HOUR INTERVAL
1500 TO 2500 HOUR INTERVAL
2750 TO 3750 HOUR INTERVAL
4000 TO 5000 HOUR INTERVAL
5250 TO 6250 HOUR INTERVAL
6500 TO 7500 HOUR INTERVAL
7750 TO 8750 HOUR INTERVAL
9000 TO 10000 HOUR INTERVAL
10250 TO 11250 HOUR INTERVAL
11500 TO 12500 HOUR INTERVAL
12750 TO 13750 HOUR INTERVAL
14000 TO 15000 HOUR INTERVAL
15250 TO 16250 HOUR INTERVAL
16500 TO 17500 HOUR INTERVAL
17750 TO 18750 HOUR INTERVAL
19000 TO 20000 HOUR INTERVAL
CHECK SHEETS: COMPLETED ASSEMBLY (KO19200)
COVER
FOREWORD
INDEX
COMPLETED ASSEMBLY CHECK REPORT FOR THE EX750-5/EX800H-5
UNDERCARRIAGE ASSEMBLY CHECK SHEET (TIGHTENING TORQUE)
SUPERSTRUCTURE ASSEMBLY CHECK SHEET (TIGHTENING TORQUE)
OIL LEVEL CHECK
LOADER FRONT END ATTACHMENT ASSEMBLY CHECK SHEET
BACKHOE FRONT END ATTACHMENT ASSEMBLY CHECK SHEET
GREASE HOSE CONNECTION CHECK SHEET
ELECTRICAL SYSTEM FUNCTION CHECK SHEET
IMPLEMENTATION SPEED
CHECK SHEETS: UT INSPECTION (BACKHOE FRONT) (KO205B00)
COVER
INTRODUCTION
DISTRIBUTION OF THE INSPECTION SHEET
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC TESTING
INSPECTION PROCEDURE
EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
ULTRA-SONIC EXAMINATION REPORT FOR THE STRUCTURE
BACKHOE BOOM (STD/HD)
BACKHOE BOOM (BE)
BACKHOE ARM (STD/HD)
BACKHOE ARM (BE)
BACKHOE ARM (SEMI-LONG)
BACKHOE ARM (LONG)

PRODUCT SPECIFICATIONS
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➤ FORMAT : DIGITAL PDF (SEARCHABLE & PRINTABLE)  

➤ LANGUAGE : ENGLISH

➤ TOTAL PAGES : 275 PAGES

➤ PUBLICATION DATE : 03 JAN 2014

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